September 23, 2017

Falcon 9 rocket fired up for launch of military mini-shuttle

The Falcon 9 rocket fired its nine Merlin 1D engines at 4:30 p.m. EDT (2030 GMT). Credit: William Harwood/CBS News

Running through a practice countdown and hold-down engine firing at NASA’s Kennedy Space Center, a SpaceX Falcon 9 rocket passed a key checkpoint Thursday ahead of liftoff next week with the U.S. Air Force’s fifth X-37B spaceplane flight, a mission that will come with several firsts.

Nine Merlin 1D engines at the base of the Falcon 9 rocket fired at 4:30 p.m. EDT (2030 GMT) for several seconds. Hold-down restraints kept the rocket grounded at pad 39A as the engines throttled up to 1.7 million pounds of thrust.

A plume of rocket exhaust appeared from the flame trench on the north side of the historic launch complex, the former site of Saturn 5 and space shuttle liftoffs. SpaceX tweeted to confirm the test was completed, and announced the flight is on track for launch next Thursday, Sept. 7.

Hotfire tests are customary milestone in all SpaceX launch campaigns. The launch team uses the practice countdown to rehearse procedures and wring out any problems in the rocket and ground systems.

The launch time Sept. 7 has not been released.

Ground crews will lower the Falcon 9 rocket and return it to SpaceX’s hangar this weekend, where technicians will connect the launcher with the Air Force’s X-37B spaceplane, or Orbital Test Vehicle, cocooned inside the rocket’s payload shroud.

The rocket will roll back to pad 39A next week for the final countdown.

The Air Force has not launched an X-37B spaceplane with SpaceX before. Four previous X-37B missions, using two different reusable vehicles, lifted off on United Launch Alliance Atlas 5 rockets and landed on runways in California and Florida.

Military officials revealed new details Thursday about the upcoming X-37B flight, known as OTV-5. The Air Force said the mission carries multiple small piggyback satellites, but officials did not identify the payloads or disclose whether they will be deployed from the X-37B spaceplane or the Falcon 9 rocket itself.

An X-37B spaceplane seen after touchdown at NASA’s Shuttle Landing Facility in Florida in May. Credit: U.S. Air Force

“The fifth OTV mission continues to advance the X-37B’s performance and flexibility as a space technology demonstrator and host platform for experimental payloads,” the Air Force said in a press release Thursday. “This mission carries small satellite ride shares and will demonstrate greater opportunities for rapid space access and on-orbit testing of emerging space technologies.

“Building upon the fourth mission and previous collaboration with experiment partners, this mission will host the Air Force Research Laboratory Advanced Structurally Embedded Thermal Spreader payload to test experimental electronics and oscillating heat pipe technologies in the long duration space environment,” the statement said.

The rest of the flight plan remains secret.

Military officials announced in June the the fifth X-37B flight would launch with SpaceX, touting the robotic mini-shuttle’s versatility in launching on different boosters.

“The ability to launch the Orbital Test Vehicle on multiple platforms will ensure a robust launch capability for our experiment designers,” said Randy Walden, director of the Air Force Rapid Capabilities Office, said in a statement in June. “We are excited about this new partnership on creating flexible and responsive launch options and are confident in SpaceX’s ability to provide safe and assured access to space for the X-37B program.”

The X-37B will deploy a power-generating solar array and open the doors to its cargo bay once in orbit.

The Air Force has not said how long the OTV-5 mission will remain in space.

The four X-37B flights to date have logged 2,085 days in orbit, and the most recent mission ended in May with a touchdown at NASA’s Shuttle Landing Facility runway in Florida after 718 days aloft.

Built by Boeing’s Phantom Works division, each spaceship has a wingspan of nearly 15 feet (4.5 meters) and a length of more than 29 feet (8.9 meters). The X-37B weighs about 11,000 pounds (5 metric tons) and has typically orbited Earth at altitudes between 200 and 250 miles (320 to 400 kilometers).

The Air Force said Thursday that the OTV-5 mission will launch into a higher-inclination orbit than earlier X-37B flights. The four X-37B missions to date flew in orbits tilted between 38 and 43.5 degrees to the equator, but the next one will reach higher latitudes on each lap around Earth.

“The many firsts on this mission make the upcoming OTV launch a milestone for the program,” Walden said. “It is our goal to continue advancing the X-37B OTV so it can more fully support the growing space community.”

SpaceX plans to recover the Falcon 9 rocket’s first stage at Landing Zone-1 at Cape Canaveral Air Force Station a few minutes after liftoff next week. It will mark the seventh time a Falcon 9 first stage booster has attempted a return-to-launch-site maneuver for landing on the coast.

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