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![]() ![]() BY JUSTIN RAY ![]() Follow the preparations and maiden launch of Boeing's Delta 4 rocket carrying the Eutelsat W5 communications satellite. Reload this page for the very latest on the mission.
1924 GMT (2:24 p.m. EST) Approval has been given for performing the events leading up to filling the upper stage liquid oxygen tank. The first stage liquid oxygen tanking is nearing completion. The first stage liquid hydrogen fast-fill continues.
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1841 GMT (1:41 p.m. EST) Complex 37 has two giant sphere-shaped fuel tanks to store the super-cold liquid oxygen and liquid hydrogen for Delta 4. The LOX tank holds 250,000 gallons and LH2 sphere about 850,000 gallons. The tanks' large supplies should allow for at least three consecutive launch attempts before having to be replenished. The cryogenics flow from the storage tanks, through pipes to the base of the pad. For the first stage, the propellants are routed up to the launch table upon which the rocket sits. Tail service masts, the large box-like structures at the base of the vehicle, feed the oxygen and hydrogen to the stage in separate umbilicals. The second stage receives its cryos from the middle swing arm that extends from the Fixed Umbilical Tower to the front-side of the rocket.
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1809 GMT (1:09 p.m. EST) To put a final period on the issue that ultimately scrubbed yesterday's launch opportunity, there was a computer error that resulted in the failure of a first stage liquid oxygen valve to close. Without the valve's closure, the oxygen tank wouldn't pressurize for launch. Seeing the valve was not closed, the countdown was aborted. The glitch has been reviewed and cleared.
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1639 GMT (11:39 a.m. EST) As the count moves into the early afternoon, the launch team will be focused on re-loading the liquid hydrogen and liquid oxygen into both stages of the rocket.
1627 GMT (11:27 a.m. EST) There are still some workers at the launch pad doing some clean-up chores with cabling. They should be clear of the area in time to start fueling as scheduled.
1550 GMT (10:50 a.m. EST) The weather forecast for today is calling an 80 percent chance of acceptable conditions for liftoff. See the full report here.
1440 GMT (9:40 a.m. EST) We have not heard how last night's liquid oxygen valve issue was resolved. But we'll post the information here when it becomes available from Boeing officials.
0100 GMT (8:00 p.m. EST Tues.) Initial reports that it was an upper stage liquid oxygen issue have proven erroneous. Boeing is still targeting another launch attempt Wednesday at 5:39 p.m. EST. We'll update this page in the morning when more information should be available.
TUESDAY, NOVEMBER 19, 2002 Troubleshooting is continuing to determine if the "Scripts" abort was caused a software problem or a hardware issue. The issue appears related to the upper stage liquid oxygen system. But again, it isn't clear yet if the problem is with the software or vehicle. The weather forecast is calling for an 80 percent chance of acceptable weather tomorrow. Ground winds and coastal showers are the main threats.
2341 GMT (6:41 p.m. EST) Another attempt is being tentatively scheduled for Wednesday during a window of 5:39 to 6:49 p.m. EST. That would be the last opportunity before the planned Friday attempt to launch shuttle Endeavour from nearby Kennedy Space Center. All launches from the Cape require safety, tracking and communications services from the Eastern Range, which can only support one mission per 48 hours.
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2219 GMT (5:19 p.m. EST) Currently all four cryogenic tanks on the rocket -- the liquid hydrogen and liquid oxygen tanks on both the first and second stages -- are being topped off. Also, the pad's swing arm retraction system is being readied. The three arms will be swung away at liftoff.
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2149 GMT (4:49 p.m. EST) With the memory of the stinging failures of the first two Delta 3 rockets, Boeing officials have used outside reviews of the Delta 4 rocket and systems to ensure a successful introduction of the next-generation launcher. "We've have reviewed this rocket, we've tested, gone back reviewed results of the tests. We've really have gone over it nine ways to Sunday," Boeing's Delta programs vice president Dan Collins said. "We have gone through, very systematically, and looked at all the systems on Delta 4 that we could not test on the ground. We took those systems and then went outside of the Delta program, and outside The Boeing Company, and brought in independent reviewers to make sure we have done this right. We identified 61 totally analyses that we could not go run a credible test on the ground." The independent reviewers included engineers from across the aerospace community and even space shuttle program personnel. "They are people who really understand spaceflight but don't have 40 years of 'that's how Delta does it.' So by being able to bring those people over, they were able to challenge us. They were able to bring a different perspective and we were able to really make sure what we've done with Delta 4 is the right way to go, we've got good strong margins and that we are ready for flight." Boeing also had a "blue-ribbon" panel of distinguished space leaders review the Delta 4 program. "They were an enormous help to us. They brought a lot of experience and lessons learned. What they were focused on was our processes. They couldn't be at every test or everywhere we go, but they wanted to make sure we were running the program with strong processes that focus on mission assurance." The group was chaired by Sheila Widnall, retired secretary of the Air Force. "She gave a very glowing report, very, very confident that the processes we have used on Delta 4 are the right processes and the team is really focused on mission success," Collins said.
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2114 GMT (4:14 p.m. EST) Will Trafton, president of Boeing Launch Services that which markets the Delta and Sea Launch rockets, recently spoke to reporters about a variety of topics at the pre-flight news briefing for today's debut of Delta 4. Today's mission is about a year behind the original schedule due to delays experienced in the development of the new RS-68 hydrogen-fueled first stage main engine and activation of the pad 37B. "There have been challenges, as one would expect. You just do not start with a new RS-68 engine and build a brand new launch vehicle and do it without some major challenges. The team has faced those challenges and I think they have done a wonderful job tackling them and getting us ready for first launch." Delta 4 is the second of the two Evolved Expendable Launch Vehicles to fly. EELV was developed by the U.S. Air Force to reduce the cost of launching satellites into orbit and to improve reliability over the heritage Titan, Delta and Atlas rocket families. The first EELV rocket to launch was Lockheed Martin's Atlas 5, which successfully came online in August by lifting off at the opening of the window on the first attempt. "We do not feel pressure because Lockheed Martin has launched the Atlas 5...our focus is on a successful first flight and that takes priority over anything else," Trafton said. So what will a successful inaugural launch of Delta 4 mean? "Success means that the EELV program is off and running and that the Air Force's desire for two competitive vehicles be available to them is successful. On the commercial side, it means now our commercial customers have another choice in the marketplace."
2053 GMT (3:53 p.m. EST) There have been handful of minor nits worked by the launch team during the count. At this point, there are no significant technical problems that appear to be a constraint for flight. Overall, countdown activities have been running ahead of the timeline throughout the day.
2039 GMT (3:39 p.m. EST) The launch team and management are guiding the countdown from the Delta Operations Center, located about 9,200 feet from the pad. The engineers overseeing the rocket and ground systems are located on the third floor; the Mission Directors Center room is on the fourth floor. Both rooms have a view of pad 37B and the Delta 4 rocket out their windows, which are covered with shatter-proof film. Other rooms are also set up for engineering support. The DOC was formerly built to support the Titan-Centaur program, but has since been refurbished to support Delta 4.
2015 GMT (3:15 p.m. EST) With filling of the rocket's fuel tanks completed, the topping off will continue until very late in the countdown. The next major event in the count will be steering checks of engine nozzles, expected to start in just over an hour.
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1939 GMT (2:39 p.m. EST) Complex 37B has been completely rebuilt over the past four years. The site, which helped put America on the path to the moon in the 1960s, has been transformed into the East Coast home of Boeing's Delta 4 rocket family. Between 1964 and 1968, pad 37B served as the launching pad for eight Saturn 1 and 1B rockets, including the first unmanned flight of an Apollo lunar module. After sitting idle for couple decades, Boeing leased the complex from the Air Force to build a brand new pad from the ground up. In addition to the mobile service tower, fixed umbilical tower and launch table at the pad, the Horizontal Integration Facility was constructed a half-mile away to act as the Delta 4's hangar where the first and second stages are joined together. Riding on a special motorized transporter, the rocket is driven to the pad and erected vertically by a hydraulic lifting arm. Once on the pad, the rocket is fitted with the satellite cargo and strap-on solid motors -- if that specific mission is using them. Boeing ultimately plans to reduce the amount of time a Delta 4 spends on the pad to 7-10 days, speeding up the time between launches. The horizontal processing of the stages in the HIF is designed to make workers' jobs easier and more efficient. "One of the key advantages in the horizontal, you've got everything at one level," said Boeing's Delta programs vice president Dan Collins. "All of your workers tool are at one level and you can create a good work environment. "We felt by keeping it horizontal, we could reduce the cost of the building it is in, it was better for workers to be working on it in a horizontal position and that we would be able to have greater throughput -- both through our processing facility and through the launch pad. That's just what our analysis showed for our particular situation."
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1911 GMT (2:11 p.m. EST) The launch team has also completed the C-band beacon interrogation with the Range and the RF link checks.
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1835 GMT (1:35 p.m. EST) Also in the countdown, the beacon checks between the rocket and Eastern Range have been completed. The RF link checks are upcoming.
1824 GMT (1:24 p.m. EST) Tanking continues on the first stage, and work to chill the upper stage hydrogen system has started.
1810 GMT (1:10 p.m. EST) Complex 37 has two giant sphere-shaped fuel tanks to store the super-cold liquid oxygen and liquid hydrogen for Delta 4. The LOX tank holds 250,000 gallons and LH2 sphere about 850,000 gallons. The tanks' large supplies should allow for at least three consecutive launch attempts before having to be replenished. The cryogenics flow from the storage tanks, through pipes to the base of the pad. For the first stage, the propellants are routed up to the launch table upon which the rocket sits. Tail service masts, the large box-like structures at the base of the vehicle, feed the oxygen and hydrogen to the stage in separate umbilicals. The second stage receives its cryos from the middle swing arm that extends from the Fixed Umbilical Tower to the front-side of the rocket.
1754 GMT (12:54 p.m. EST) Chilled to Minus-423 degrees Fahrenheit, the liquid hydrogen and the -298 degree liquid oxygen will be consumed from the stage's Rocketdyne RS-68 main engine during the first four minutes of the launch. The first stage hydrogen tank is the largest of the orange foam-covered areas of the rocket, accounting for about two-thirds of the first stage. The oxygen tank is the middle orange band on the vehicle.
1739 GMT (12:39 p.m. EST)
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1639 GMT (11:39 a.m. EST) As the count moves into the early afternoon, the launch team will be focused on loading the liquid hydrogen and liquid oxygen into both stages of the rocket. Today's available launch window extends for 70 minutes to 6:49 p.m. EST. However, a preliminary Collision Avoidance period has been reported by the Air Force that would prohibit liftoff between 6:15:54 and 6:25:01 p.m. EST. The COLA launch window cutouts ensure the rocket isn't launched at a time that would allow it to pass too close to another orbiting object.
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1539 GMT (10:39 a.m. EST) Liftoff remains scheduled for 5:39 p.m. EST (2239 GMT), the opening of a 70-minute launch window.
1515 GMT (10:15 a.m. EST) Today's updated launch weather forecast can be seen here.
1500 GMT (10:00 a.m. EST)
1245 GMT (7:45 a.m. EST) The wheeled structure moved along European-style tracks to a position about the length of a football field from the launch table. The 330-foot tall tower shields the rocket from the weather, provides workers access to the various areas on the vehicle and serves the vital role in mounting the strap-on solid rocket motors to the first stage and hoisting the payload atop the upper stage. Crews will spend part of the morning securing the tower in the launch configuration. After the final chores to ready the complex for launch have been completed, all workers will clear the area in preparation for the start of hazardous operations. The Terminal Countdown is scheduled to begin at 11:39 a.m. EST (1639 GMT), exactly six hours before liftoff time. Fueling of the rocket with liquid hydrogen and liquid oxygen will follow in the early afternoon. Keep watch on this page for countdown status updates as the day rolls on!
1221 GMT (7:21 a.m. EST)
0115 GMT (8:15 p.m. EST Mon.) "Our whole team is very, very excited," said Dan Collins, Boeing's vice president of Delta programs. "I would also like to publicly thank the thousands of people who have worked so hard on Delta 4 the past five years to get us to this point. It is a labor of love. I don't think there is a better team in the world. I am very, very excited about getting to Tuesday and watching our baby fly. It's a beautiful rocket. It's a great team. Go Delta!" On Monday, Boeing formally closed out the remaining technical review of the Pratt & Whitney RL-10 upper stage engine. The recent test incident with an RL-10B-2 engine built this year was determined to be no concern for the powerplant on the first Delta 4, which was manufactured four years ago. "We took the time we needed to ensure mission success," Collins said. "We are ready to launch and that sentiment was echoed throughout the Launch Readiness Review." Countdown activities will get underway before sunrise as workers at launch pad 37B prepare the towering mobile service structure for retraction from around the Delta 4 rocket. We'll be out at the Cape bright and early. Watch this page for confirmation of tower rollback and our continuing live reports throughout the day as Boeing counts down to liftoff.
MONDAY, NOVEMBER 18, 2002
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SUNDAY, NOVEMBER 17, 2002 The Delta 4 rocket uses one RL-10B-2 cryogenic engine, which is built by Pratt & Whintey. But a recent incident with an RL-10 test engine caused lengthy analysis to ensure the powerplant installed on the first Delta 4 is fit to fly. Although the extra time needed to study the problems forced a launch delay, Boeing officials said the precautionary move was necessary to leave no doubt that the Delta 4's RL-10 will fire properly to propel the Eutelsat W5 telecommunications satellite into the proper orbit during Tuesday evening's mission. The inaugural Delta 4's engine passed all of its key pre-flight tests, officials said. The weather forecast for Tuesday's 5:39 to 6:49 p.m. EST (2239-2349 GMT) launch window is near-perfect with a 90 percent chance of acceptable conditions. The only slight concern is for gusty ground-level winds. News from the Launch Readiness Review is expected by mid-to-late afternoon Eastern Time. We will update this page with confirmation that all systems are "go" for liftoff. And watch this page for comprehensive live updates throughout the day Tuesday during the countdown and 37-minute flight of the Delta 4.
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SATURDAY, NOVEMBER 16, 2002
FRIDAY, NOVEMBER 15, 2002
1945 GMT (2:45 p.m. EST) An RL-10 engine suffered a turbopump problem during a recent test. Although Boeing is confident the RL-10 on the Delta 4 rocket's upper stage for this inaugural launch is just fine, the paperwork and analysis has taken time to put to rest. With all the late hours Boeing engineers have logged this week, coupled with the awful weather expected Saturday, the decision was made to stand down till next week. We'll have a full story later tonight.
1735 GMT (12:35 p.m. EST) "The launch team is working to resolve a potential issue at this time, and will determine by Monday the launch readiness for Tuesday, November 19," Boeing said in a statement today. At the request of this launch's customer, Eutelsat, no launch attempts were possible on Sunday and Monday. In addition, the weather forecast gave little hope of acceptable conditions on Saturday. We'll update this page as soon as more info becomes available.
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2330 GMT (7:30 p.m. EST Thurs.) Expected lousy weather conditions at the Cape remain the major threat to an on-time launch. Launch Weather Officer Joel Tumbiolo is predicting only a 20 percent chance of meeting the strict weather rules during Saturday's 5:38 to 6:49 p.m. EST launch window. He is calling for gusty winds, rain and unacceptable clouds. If the Delta 4 can't launch on Saturday, the next attempt is not expected before Tuesday evening due to the Leonids meteor shower. Paris-based satellite operator Eutelsat, which is launching its W5 spacecraft on the Delta 4, doesn't want to attempt liftoff on Sunday or Monday. A pre-launch news conference in Cocoa Beach is scheduled for 3 p.m. EST Friday. We'll be there and file a complete update and preview of the countdown on this page later. And when the launch does occur, watch the page for comprehensive live reports throughout the countdown and 37-minute flight of the rocket!
MONDAY, OCTOBER 14, 2002
2330 GMT (7:30 p.m. EDT) Boeing is calling this test a success. "We are about to launch a new family of rockets that will have a long-term impact on the space launch, telecommunications and defense industries," said Dan Collins, vice president and Delta program manager. "Our team did a fantastic job of completing this rehearsal. The test firing serves as a steppingstone and positions us to obtain our goal of providing the U.S. government and the commercial world the best value, performance-driven launch vehicle for satellite deployment. "We planned a rigorous test program focused on assuring mission success and we've completed every test in the plan. Now it's time to go launch." We'll have a wrap-up story later this evening.
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2138 GMT (5:38 p.m. EDT) Safing of the rocket and pad has been completed with no significant issues reported.
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2121 GMT (5:21 p.m. EDT) The abort was caused by a gaseous nitrogen pressure limit. The launch team has a workaround plan so an alarm and cutoff of the count does not occur again.
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2106 GMT (5:06 p.m. EDT) A new T-0 time has not been set, nor has the issue been put to rest.
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2025 GMT (4:25 p.m. EDT) We'll pass along the information as it becomes available.
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1940 GMT (3:40 p.m. EDT) Currently all four cryogenic tanks on the rocket -- the liquid hydrogen and liquid oxygen tanks on both the first and second stages -- are being topped off. Also, engineers have verified the pad's swing arm retraction system is ready. The top arm will be swung away during today's test.
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1930 GMT (3:30 p.m. EDT) The launch team and management are guiding the countdown from the Delta Operations Center, located about 9,200 feet from the pad. The engineers overseeing the rocket and ground systems are located on the third floor; the Mission Directors Center room is on the fourth floor. Both rooms have a view of pad 37B and the Delta 4 rocket out their windows. The DOC was formerly built to support the Titan-Centaur program, but has since been refurbished to support Delta 4.
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1915 GMT (3:15 p.m. EDT) Today's Flight Readiness Firing has three main objectives:
1900 GMT (3:00 p.m. EDT) Currently the team is running steering, or slew, checks on the rocket's engine nozzles. This is a standard pre-launch event during a countdown. Boeing is running today's test very close to the timeline that will be used on the real launch day. Today's mock liftoff time is 4 p.m. and the T-0 on November 14 will be around 5:30 p.m. EDT.
1705 GMT (1:05 p.m. EDT) Boeing is still targeting 4:00 p.m. EDT for today's Flight Readiness Firing of the Delta 4 rocket's RS-68 main engine. We'll pause our updates for now while we get into position to cover the FRF. Watch this page for live updates during the final countdown!
1645 GMT (12:45 p.m. EDT) The first stage has been loading and topping is underway. Second stage liquid hydrogen and liquid oxygen filling is currently being performed in parallel. Activities appear to be going very well with no problems reported. In fact, some events are occurring ahead of the timeline.
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1615 GMT (12:15 p.m. EDT) The chilldown conditioning of the upper stage liquid hydrogen and liquid oxygen tanks will be completed momentarily to be followed by tanking.
1530 GMT (11:30 a.m. EDT) Clocks stand at T-minus 4 hours, 15 minutes and counting. One hold is planned for 15 minutes at T-minus 5 minutes. That will lead to ignition of the RS-68 main engine at 4:00 p.m. EDT today.
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MONDAY, OCTOBER 14, 2002 As its name suggests, today's Flight Readiness Firing, or FRF, is aimed at giving Boeing the proof that the next-generation rocket, launch pad, ground systems and software are ready for the inaugural Delta 4 liftoff next month. The Delta 4 is the second new American rocket being fielded this year. Lockheed Martin successfully flew its Atlas 5 booster in August from the Cape. Both rockets were designed as part of the U.S. Air Force's Evolved Expendable Launch Vehicle program that seeks to provide affordable and reliable access to space for the next two decades. Today's test will see the Boeing launch team conduct a full-up countdown dress rehearsal to practice the activities to occur on the real launch day, including retracting the protective 330-foot tall service gantry, fueling the rocket's two stages with liquid hydrogen and liquid oxygen propellants and running standard pre-liftoff checks. But what sets this test apart from several performed over the past few months is the ignition of the rocket's RS-68 main engine. It will be the first FRF on Florida's Space Coast since NASA fired space shuttle Endeavour's three main engines in April 1992 before that ship's maiden voyage. Developed by Rocketdyne over the past five years, the RS-68 is the first large all-American liquid-fueled rocket engine built since the shuttle main engine a quarter-century ago. The new power-plant was created to be simple and cheap to produce. It can generate 650,000 pounds of sea-level rated thrust. "Nobody has ever developed an engine like this and done it in the amount time that Rocketdyne did. This is a great success and really the heart and soul of Delta 4 and what we are going to build our future on as far as our propulsion system," said Dan Collins, Boeing's vice president of Delta programs. If all goes well, today's countdown will progress to a planned T-minus 0 seconds at 4 p.m. EDT (2000 GMT). Boeing has scheduled a two-hour window, extending to 6 p.m. EDT, to perform the firing if any problems crop up. After a planned hold at T-minus 5 minutes, countdown clocks will resume at 3:55 p.m. EDT. The last seconds of the count will go like this:
"The sequence that is required for FRF is to get the terminal countdown initiation at 8.5 seconds to engine start commit at 5.5 seconds and roll down to minus 1 second with all the valves in the right place, the right firing and we will call that perfect," Delta 4 Launch Director Joy Bryant said. "What we really want to do is to prove out that we can send all the commands to the engine and get through that sequence. Anything from minus 1 second to plus 1 second is gravy. We are just going to go through the sequence and then shut it down." The rocket's two strap-on solid rocket motors won't be able to receive an accidental ignition command. But the command path to the motors will be checked to ensure the start order is sent and received correctly. "We will have them wired to testers. We will send the command through the cables and receive it and validate it comes at the right time, right place, right command," said Bryant. Throughout the event, the bottom two swing arms extending from the launch pad's umbilical tower to the rocket's first and second stages will remain attached to the vehicle. But the top arm, which serves the purpose of providing conditioned air to the rocket's satellite payload inside the nose cone, will be swung away. Since the cargo hasn't been mounted to the rocket yet, the arm isn't attached to anything and will be free to move back. In addition, the tail service masts providing the liquid hydrogen, liquid oxygen and other umbilicals from the ground to the first stage won't be retracted from the base of the rocket. So what will be seen during the test? "You will get a full flame as that first wave of the hydrogen comes all the way out," Bryant said, adding that a small fireball around the engine at ignition is normal with the RS-68. "I would expect some lateral motion but there will be zero vertical motion. But much like when we do just tank ventings we'll get some oscillations in the upper stage." The rocket will remain firmly bolted to the launch table. A dust cloud is expected from the flame trench. But since the trench was engineered to suppress the acoustics of launch without the use of a water deluge system, there won't be a massive billowing cloud of steam like the space shuttle FRFs produced. However, there is a mist-like spray of water that is activated at T-minus 2 seconds for engine cooling. With liftoff just a month away -- currently booked on the Eastern Range for November 16 but could move up to November 14 if a scheduling conflict is cleared -- today's firing will give Boeing a real-life simulation of how the Delta 4, the pad and software will get along on launch day. Countless earlier tests over the past couple years have proven the various parts of the system. The FRF will put it all together. "We're ready to go put some fire underneath the rocket out on the launch pad," Collins said. "We are focused on mission success. This is a test. (It) will give us data and I can, with some confidence, say we are going to learning from this test. That is why we run it. "When we get the data back, we will go through it. We are essentially all a bunch of engineers and we can't wait to get our hands on the data and see how good our system works. We will make sure that we go through every bit of data that comes out of the test and build towards a successful first launch. It is important. It is part of the incremental building of confidence and reliability in our rocket." Collins said the rocket and launch pad systems are covered with sensors and data-gathering instruments. "We got instrumentation all over the rocket and pad to make sure we understand the ignition overpressure, everything that's going on -- the vibration, the acoustic environments -- really to make sure we get first-launch success. "It will give an enormous amount of data from the ground systems, the vehicle, the RS-68, and the whole integrated system. So that is very important." After the engine shuts down, drying purges will be started to remove moisture from the power-plant. Later, post-test inspections will be performed at the pad to ensure the internal workings of the engine came through the firing without damage. Technicians also will torque the engine's turbomachinery to ensure everything rotates freely and reload ignitors for launch. Watch this page for live updates on today's firing!
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Snapshots![]() The RS-68 main engine ignites for the FRF. Photo: Boeing video/Spaceflight Now ![]() Fire shoots up the side of the rocket after engine shutdown. Photo: Boeing video/Spaceflight Now ![]() Photo gallery ![]() ![]() OPEN GALLERY ![]() Hubble ![]() ![]() ![]() ![]() ![]() ![]() ![]() ![]() More DVDs ![]() ![]() ![]() ![]() ![]() |