Spaceflight Now




Despite extra care, spacewalker loses another bolt
BY WILLIAM HARWOOD
STORY WRITTEN FOR CBS NEWS "SPACE PLACE" & USED WITH PERMISSION
Posted: September 13, 2006

Canadian astronaut Steve MacLean ran into the same problem today that spacewalker Joe Tanner encountered Tuesday: a lost bolt from a thermal cover on a newly installed solar array truss. Unlike Tanner, MacLean never saw the spring-loaded bolt separate from its retaining clip and float away. One minute it was there, the next it was gone.

"OK, on cover eight, a bolt is missing," MacLean radioed. "Bolt alpha. I did not see it go."

"OK, Steve, I copy that, bolt 1 alpha is missing," Heidemarie Stefanyshyn-Piper replied from inside the shuttle-station complex.

MacLean and Dan Burbank were in the process of removing 12 launch locks on a massive rotary joint that ultimately will move the station's port-side solar arrays to track the sun as the station circles the globe.

The solar alpha rotary joint was launched with its main gear locked in place. To remove the launch locks, thermal covers held in place by four spring-loaded bolts have to be moved aside. The covers are reinstalled after the locks are removed.

The attachment hardware is designed to stay in place. But during a spacewalk Tuesday, a retaining clip apparently failed, or was knocked off its threads, and the clip and bolt floated away. Tanner was initially worried some of the hardware might have floated inside the SARJ but flight controllers dismissed that concern, saying they were confident the bolt and washer floated away from the station.

Based on Tanner's experience, MacLean and Burbank were taking special care not to put any stress on the bolt hardware as they worked through the removal of the remaining 12 launch locks. MacLean even kept an eye out for the bolt that vanished Tuesday.

"Heide and Joe, I've been looking all along for that bolt," he radioed at one point. "Haven't seen anything."

He was in the process of re-attaching a thermal cover when he noticed one of his bolts had disappeared.

"I'm standing by for your words," MacLean radioed after reporting the lost bolt. "Would you like me to remove the cover and take a look inside? The cover is tacked on right now with three bolts."

Flight controllers asked him to do just that, adding "we're just specifically concerned about whether the washer is still there."

"OK, the cover is removed again, slowly turning it around," MacLean said a few moments later. "And the washer is gone."

Looking inside the truss, he reported seeing "nothing at all that looks like a washer." He then re-attached the thermal cover with the three remaining bolts and pressed ahead.

Assuming the spacewalk stays on schedule, flight controllers plan to begin activating the SARJ around 11:15 a.m. If no problems are found, a drive motor will begin turning the main gear about an hour later to rotate a new, still-stowed set of solar arrays 180 degrees. That will put the P4 solar array blanket boxes in the proper position for deployment Thursday.

As part of its initial checkout, the SARJ will actually rotate the outboard P4 array truss a full 360 degrees before reversing direction and moving back to the 180-degree position.

Flight controllers plan to extend the panels a few feet late this evening. On Thursday, the astronauts will complete the job, sending commands that will cause a motorized mast to extend, pulling the folded solar panels from their boxes like venetian blinds. Fully extended, the arrays will stretch 240 feet from tip to tip.

Spaceflight Now Plus
Additional coverage for subscribers:
VIDEO: STEP-BY-STEP PREVIEW OF SPACEWALK NO. 2 PLAY
VIDEO: POST-EVA 1 STATUS BRIEFING DIAL-UP | BROADBAND
VIDEO: TANNER LOSES BOLT DURING ROTARY JOINT WORK PLAY
VIDEO: PIPER UNFOLDS SOLAR BLANKET BOXES SHORT | FULL
VIDEO: SECOND WING'S STRUCTURE DEPLOYED BY PIPER PLAY
VIDEO: FIRST SOLAR WING'S STRUCTURE DEPLOYED BY TANNER PLAY
VIDEO: STEP-BY-STEP PREVIEW OF SPACEWALK NO. 1 PLAY
VIDEO: TRUSS HANDED FROM SHUTTLE ARM TO STATION ARM PLAY
VIDEO: ARM MANEUVERS TRUSS OVER SHUTTLE WING PLAY
VIDEO: TRUSS SLOWLY LIFTED OUT OF PAYLOAD BAY PLAY
VIDEO: ATLANTIS' ARM GRAPPLES THE TRUSS PLAY
VIDEO: MONDAY'S MISSION STATUS BRIEFING DIAL-UP | BROADBAND
VIDEO: ATLANTIS WELCOMED ABOARD THE STATION PLAY
VIDEO: DOCKING REPLAY FROM CAMERA ON SHUTTLE ARM PLAY
VIDEO: SHUTTLE ATLANTIS DOCKS TO THE STATION PLAY
VIDEO: ATLANTIS' BREATH-TAKING FLIP MANEUVER PLAY
VIDEO: CREW'S CAMCORDER FOOTAGE OF EXTERNAL TANK PLAY
VIDEO: NARRATED ANIMATION PREVIEWING TRUSS UNBERTHING PLAY
VIDEO: NARRATED ANIMATION PREVIEWING THE DOCKING PLAY
VIDEO: NARRATED ANIMATION OF PAYLOAD BAY CONFIGURATION PLAY
MORE: STS-115 VIDEO COVERAGE
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VIDEO: BRIEFING ON TANK'S PERFORMANCE DIAL-UP | BROADBAND
VIDEO: TANK'S ONBOARD CAMERA LIFTOFF TO SEPARATION PLAY
VIDEO: FLIGHT DIRECTOR EXPLAINS INSPECTIONS PLAY
VIDEO: SUNDAY'S MISSION STATUS BRIEFING DIAL-UP | BROADBAND

VIDEO: LAUNCH OF ATLANTIS! PLAY
VIDEO: SHEDDING FOAM MAY HAVE HIT ATLANTIS PLAY
VIDEO: ONBOARD VIEW OF EXTERNAL TANK SEPARATION PLAY
VIDEO: INSIDE MISSION CONTROL DURING LAUNCH PLAY
VIDEO: STATION CREW TOLD VISITORS EN ROUTE PLAY
VIDEO: HOUSTON RADIOS DEBRIS REPORT TO CREW PLAY
VIDEO: POST-LAUNCH NEWS CONFERENCE DIAL-UP | BROADBAND
VIDEO: QUICK-LOOK BRIEFING ON DEBRIS DIAL-UP | BROADBAND

LAUNCH REPLAYS:
VIDEO: BEACH MOUND TRACKER PLAY
VIDEO: CAMERA IN FRONT OF PAD PLAY
VIDEO: BANANA CREEK VIEWING SITE PLAY
VIDEO: VEHICLE ASSEMBLY BUILDING ROOF PLAY
VIDEO: PAD 39B SIDE PERIMETER PLAY
VIDEO: PLAYALINDA BEACH TRACKER PLAY
VIDEO: PLAYALINDA BEACH ZOOM PLAY
VIDEO: UCS 23 TRACKER PLAY
VIDEO: UCS 11 TRACKER PLAY

VIDEO: MISSION SPECIALIST 4 STEVE MACLEAN BOARDS ATLANTIS PLAY
VIDEO: MISSION SPECIALIST 3 HEIDE PIPER BOARDS PLAY
VIDEO: MISSION SPECIALIST 2 DAN BURBANK BOARDS PLAY
VIDEO: MISSION SPECIALIST 1 JOE TANNER BOARDS PLAY
VIDEO: PILOT CHRIS FERGUSON BOARDS PLAY
VIDEO: COMMANDER BRENT JETT BOARDS PLAY

VIDEO: ASTRONAUTS EMERGE FROM CREW QUARTERS PLAY
VIDEO: CREW SUITS UP FOR LAUNCH TO SPACE PLAY
VIDEO: FINAL INSPECTION TEAM CHECKS ATLANTIS PLAY
VIDEO: ASTRONAUTS READY FOR SECOND LAUNCH TRY PLAY
MORE: STS-115 VIDEO COVERAGE
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The official crew patch for the STS-115 mission of space shuttle Atlantis to resume orbital construction of the International Space Station.
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