Spaceflight Now: STS-92 Mission Report

Shuttle booster bolts failed to separate cleanly
BY STEVEN YOUNG
SPACEFLIGHT NOW

Posted: October 18, 2000

  Bolt
A file photo from STS-1 shows the point where the solid rocket booster is attached to the launch pad. Photo: NASA TV/Spaceflight Now
 
Two of eight bolts that held the space shuttle Discovery to its launch pad failed to separate cleanly during last week's blast off, NASA officials said.

Although slight damage was caused to the base of Discovery's right-hand solid rocket booster, the mishap did not endanger the astronauts and is not considered serious, NASA spokesman Joel Wells said.

"There was not any threat to the shuttle or the booster," he said.

The problem, referred to by NASA engineers as a "stud hang," has occurred on 11 of the previous 99 space shuttle launches. But this is only the second time that there has been a problem with two bolts on the same mission. The first time was on STS-2 in November 1981.

NASA has begun an investigation into the incident, but unless anything untoward is revealed no further action is thought necessary, Wells said. The only long-term concern with a stud hang is possible damage to the booster's launch pad attach points.

The space shuttle is held to its mobile launch platform by eight massive bolts, four at the base of each solid-fuel booster. Each bolt is 28 inches long and 3.5 inches in diameter.

  Liftoff
The bolt is supposed to fall away at liftoff as shown here in a file photo from STS-1. Photo: NASA TV/Spaceflight Now
 
At booster ignition, small explosive charges shatter the four nuts on each booster, releasing the bolts. They are designed to immediately slide out of the booster attach point and fall into a housing inside the launch pad posts the shuttle sits on.

In the case of Discovery's launch, the explosive charges fired, but the two right-most bolts on the right-hand booster did not drop away as planned.

As Discovery leapt away from its launch pad, the stuck bolts shaved metal from inside their attach points on the booster's aft skirt. The scrape was immediately detected by sensitive accelerometers aboard the shuttle, but the crew would not have been aware of the problem, Wells said.

High-speed film of the launch confirmed that the two bolts had not fallen away. The protruding bolts were seen to flex as the shuttle climbed off the pad.

An examination of the recovered solid rocket boosters also found that metal inside the attach points had been shaved away after coming into contact with the problem bolts.

Discovery's launch was held up by concerns about a bolt that attaches the shuttle to its fuel tank. That bolt failed to retract on previous missions, but is unrelated to the launch pad system.

Shuttle Latest
Discovery successfully landed at 2059 GMT (4:59 p.m. EDT) today at Edwards Air Force Base in California.

Bad weather at Kennedy Space Center in Florida diverted landing to Edwards.

The astronauts were awakened at 6:25 a.m. EDT today for a third day of landing attempts.


See the Status Center for full play-by-play coverage.

Flight Plan
Upcoming major events for the crew of Discovery:

12:27 PM Auxiliary Power Unit prestart.
12:47 PM Mission Control "go/no go" for deorbit burn.
01:07 PM Discovery begins deorbit burn to begin trip home.

All times EDT (GMT -4 hours).

Recent updates

TUESDAY
05:00 PM:
Final orbit ops snapshot

11:50 AM:
Updated entry timeline

06:40 AM:
Landing weather forecast

12:00 AM:
Landing ground tracks


MONDAY
11:45 PM:
Master flight plan

Daily flight plan



Flight Data File
Quick look data - Facts, figures and important information about the mission.

Flight plan - A detailed day-by-day timetable of the major mission events based on NASA's official flight plan.

Mission hardware - The major components and equipments that make up the shuttle vehicle for STS-92.

The crew - Meet the seven astronauts who will fly aboard shuttle Discovery.

Key personnel - Listing of the major people behind the shuttle flight.

Space demographics before and after - How the space explorers numbers will stack up before and after STS-92.

Tracking spacecraft - Latest orbital data for tracking the shuttle, station and other satellites on your computer.

Explore the Net - A list of useful links to other Internet sites with information related to STS-92.


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